Process Development Engineer - Computational Fluid Modeling

Knowhirematch
Full-time
On-site

Our client, a growing innovator in food additive manufacturing and process technology, is seeking a Process Development Engineer to lead new product and equipment development using computational fluid modeling and experimental design. This role offers a unique opportunity to work across R&D, pilot plant design, and hands-on implementation, supporting both food and emerging chemical industry clients. Approximately 60% of the role focuses on in-house innovation and process design, 20% involves working directly with technicians on the floor, and 20% is dedicated to setting up and analyzing experiments.

Key Responsibilities:

  • Develop new processes and equipment using CFD tools (FLUENT or COMSOL) and apply modeling to support design decisions.
  • Create detailed CAD diagrams and technical documentation for internal teams and outside fabricators.
  • Collaborate with chemists, engineers, and technicians on design execution and implementation.
  • Translate in-house ideas and client requests into technical solutions and pilot plant recommendations.
  • Support lab and pilot-scale testing, including experimental design and troubleshooting.
  • Spend time on the production floor supporting installation, scale-up, and validation of new systems.
  • Contribute to production support activities and technology transfer from R&D to full-scale operations.

Requirements

Required Qualifications:

  • Bachelor’s, Master’s, or Ph.D. in Chemical Engineering, Mechanical Engineering, or related field (Physics, etc.).
  • U.S. Citizen or Permanent Resident (required).
  • Minimum 4 years of experience with CFD modeling and experimental design in a manufacturing or lab setting.
  • Hands-on experience with FLUENT or COMSOL for computational fluid modeling.
  • Proficiency in CAD.
  • Strong knowledge of heat and mass transfer, fluid dynamics, and equipment specification.
  • Experience installing and commissioning equipment in lab or production environments.

Preferred Qualifications:

  • Experience with drying technologies or powder processing.
  • Background in rheology, molecular dynamics, or molecular force interactions.
  • Familiarity with Siemens Culgi or similar molecular modeling tools.
  • Knowledge of molecular interaction techniques to improve product stability and flow.

Benefits

Benefits:

  • Competitive compensation with performance-based bonus eligibility.
  • Tailored relocation assistance package.
  • Collaborative and innovative R&D environment.
  • Opportunity to work with cutting-edge technologies across food and chemical applications.